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In The Shop

This area of the web site is devoted to allowing you to check out one of the more interesting projects that we've built.  Maybe the one you're considering buying.

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Rustic Dining Room Suit -- Table

One of the main reasons we're behind on our production schedule is that for about a month and a half it has rained, at least a little, almost every day.  This keeps our lumber stacks damp.  Even though they are covered, if the wind blows it gets under the covers, then the constant high humidity keeps the wood wet.

To fight this, we have to bring the lumber inside the workshop way ahead of time where it will dry out.  Since our shop is small, we can only do this in small batches, and even this causes new problems with over-crowding.

Drying Lumber
Straight Line Ripping

To get good straight, smooth, square glue joints, we use an extended fence and a super high quality blade on the table saw.  After the boards are cut to size, we run them through this rig and shave a few thousandths of an inch from each edge to get perfect glue joints.

Then the boards are bored for dowel pins and glued together.  To minimize warping, we build large panels like the table top in stages as sub panels, then join the sub panels together.

Doweling glue joints
Completed Table Top

Monster clamps and a lot of attention to detail are required as we clamp up the finished top.  We don't want any bows or ripples in it.

We allow the top to set up for at least a day before removing the clamps.  Mean while we build the apron.

Building the apron

More To Come...