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In this age of "engineered wood" products
you'll be hard pressed to find anyone who doesn't
use veneered plywood for the panels in their frame & panel case goods. But you've
found one here!
Instead of the veneered plywood, we carefully joint and
edge-glue solid hardwood pieces together to form a panel
without visible seams, then plane the panel down to the
required thickness so it is even and smooth. This
takes considerably more time than simply cutting a piece of
plywood and popping it in the slot, but the result is a piece of
furniture that uses "Old World' construction in its
panels as well as its joinery.
Aside from the aesthetic benefits, this also makes scratches
to these panels as easily repaired as those to any other
solid wood parts. No worries of sanding through the
thin veneer and ruining the panel!
We also use solid poplar or maple instead of plywood for
drawer boxes. We do use the furniture grade
Birch plywood for bottoms of large drawers and
veneered plywood (again only the finest grade) for the back
panel of large pieces like an armoire or entertainment
center, if it is not being built using frame & panel
construction. (To save on costs, some people elect to
forego the frame & panel on a large back plate that no
one will see anyway.)
In these instances, the plywood is acceptable
because
of the strength and stability it offers, as well as the cost
savings. Even in antique pieces you will find plywood
being used in these places for these very reasons.
But,
back then plywood was very expensive. Therefore, it
was used only in critical areas like backs and curved
panels. These days using plywood -- or in low end
brands, embossed plastic covered particle board -- costs
less and is quicker than constructing solid wood panels and
so it is used extensively in mass produced furniture.
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